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Data Consulting

Home > Services > Data Consulting

The expert consultants of the eMainTec provides data consulting services required for successful CMMS operation. Data Consulting is a service enterprise improve the quality of equipment / material data through in-depth analysis of the data according to the standardized classification systems and attribute definitions / reinforcement and by removing (Data consulting service is provided separately from the building M.Ware.)

Data Consulting

Legacy
Data
Improve maintenance productivity
Data reliability is improved of facility management
Improve System utilization
Reduced inventory costs
Establish effective inventory policy
The correct strategic decision
Other systems seamlessly connected

Experts

  • Professionalism
  • Various experience
  • Understanding of the application system

International Standards

  • UNSPSC
  • NCS

Standards Tool

  • Automation Tool
  • Speciallized in DQ Tool

eMainTec

Data Consulting Process

  • Data Analysis
  • Data Standardization
  • Data Normalization
  • Data Enrichment
  • Quality Check
  • As-Is Analysis Classification System, code system, property items, survey work Rule Management System Improvements and Requirements To-Be Clean
  • Standard System Plan Integrated Classification System, code system, naming conventions established Item Value property and standardization
  • Standardization of terminology / abbreviations Standardization of units / Name Establishing processes for data management
  • Repetition removal Devision of attribute values and supplement Build a omision master
  • Check of Data integrity Check of Null, Abnormal Value Check of Input errors and interpretation error

Master Database

Prior to using CMMS for the systematic maintenance management of a plant it is necessary to build a master database of equipment and spare parts. The master database helps reduce maintenance costs by increasing maintenance productivity and decreasing maintenance time.

Equipment master database

- It helps confirm the exact equipment that needs maintenance by defining the structure, such as equipment hierarchy(functional location) and an equipment list.
- An equipment master database contains valuable information, such as equipment attributes, process of inspection and maintenance, history, maintenance cost, drawings, technical manuals, schematics, pictures and, linked digitized documents.
- It utilizes an equipment bill of material(BOM) that lists all of the components of an asset, including its assemblies and subassemblies. With the equipment BOM, a planner can determine exactly what parts are necessary and efficiently manage the inventory.

Spare parts master database

- It provides an efficient, accurate, and flexible classification system reflecting characteristics of global standards, such as UNSPCS, and NCS.
- Spare parts master database defines standard characteristics, values, and units of measure(UOM).
- Code system of spare part is established by classification system, standard name and value.

Preventive Inspection/Maintenance Master Database and Maintenance Planning

Efficient maintenance planning can maximize safety and economic life cycle of equipment.

- Preventive inspection and maintenance master database are based on RCM(Reliability Centered Maintenance) results.
- Task list and maintenance plan are established in order to create a work order for regular preventive inspection and maintenance.
- Work standards describes the safety procedures, maintenance work processes, required labor, and tool requirements which will enhance the quality of the work.

Failure Code Hierarchy

Entering work results, such as failure causes, failure modes, failure sites, and solutions used into CMMS creates a master maintenance history database. The work results entered into CMMS are defined based on the specific failure cause, type, and if it was device or system specific for each piece of equipment. Analysis of the historical data organizes the failure information to determine the equipment maintenance hierarchy.

- Classifying each equipment type creates a structured hierarchy necessary for establishing priority levels.
- The failure mode of each equipment type defines the manner in which an equipment failure can occur. This helps define any underlying causes of future failures.
- Inspection work and maintenance work process are as stored into a database. This helps a worker predict and detect a possible failure.

SPIR & PACER

SPIR (Spare Parts Interchangeability Record) includes all necessary information to determine the compatibility of spare parts, and helps to maintain sufficient inventory levels which optimizes the maintenance of plant equipment.
The PACER database manages the corrosion status of equipment, such as piping, vessel, tankage, columns, and equipment exposed to corrosive environment.

Special Case Analysis

- TAKREER(Abu Dhabi Oil Refining Company) more
- Petroleum Development Oman more